Special spiral winding machine with automatic pitch change and automatic copper wire insertion function
This automatic high speed winding machine is designed for continuous winding onto endless carrier material with permanent wire pitch or several different length with each independent pitch.
Features
• versatile applications
• many standard accessories
• non stop operation
• virtually maintenance free
• PLC-control
• 10.4” touch screen display
• programming with user friendly windows
Winding materials
• round or flat wire
• copper, aluminium, chrome-nickel and more
• wire diam.: 0,015 – 0,40 mm (AWG 35 – 26)
• wire supply spools: K50 (20) – K125 (250)
• also tape wrapping
Carrier materials
• flat- or round carriers up to 8 (10) mm in size (larger on request)
• steel, glass fibre, plastic fibre, Nomex, cables and more tube shaped materials
• material supply spools up to K500 (1000)
• multi-strands from several supply cones
Insertion materials
• wire diameter up to 0,4 mm (AWG 26)
• up to 4 wires quadfilar
• supply spools up to K160
Machine specification
• power supply: 230 Volt AC, 50/60 Hz, 16 A
• 2 servo motors
• net weight: 220 kg
• machine size approx.: 2700 x 900 mm
Machine consisting of
• 1 machine base with servo motor for pitch drive, servomotor for winding head drive up to 6000 RPM
• plexiglass security cover
• 1 winding nozzle and one set of flyer arms
• 1 PLC controller with 10.4“ touch screen
• 1 signal lamp for operation status
• memory capacity of several 100 programmes
• interface for PC
Programming capability – programmable winding data
• production quantity (no. of products)
• winding material Ohm Value
• no. of lengths with independent pitch
• distance per length
• pitch of turns per length
Programmable machine functions
• auto control of winding speed (acceleration, deceleration)
• auto control of winding pitch
• auto control of wire tension (electromagnetic)
• auto control of speed adjustment when pitch changes
• auto Ohm control when resistance controller is used
• auto carrier material brake control
• auto winding material brake control
Production data display
• current program no. and length no.
• current winding speed (in RPM)
• current winding pitch (mm)
• current wire tension value (in %)
• current Ohm control (in %)
• current production quantity
• programmed quantity reached
