This automatic high speed spiral winding machine is designed for continuous winding onto endless carrier material with permanent wire pitch or several different lengths with each independent pitch.
Features
• versatile applications
• many standard accessories
• non stop operation
• virtually maintenance free
• PLC-control
• 10,4“ touch screen display
• programming with user friendly windows
Winding materials
• round or flat wire
• copper, aluminium, chrome-nickel and more
• wire diam.: 0,015 – 0,4 mm (AWG 35 – 26)
• wire supply spools: K50 (20) – K125 (250)
• also tape wrapping
Carrier materials
• flat- or round carriers up to 8 (10) mm in size (larger on request)
• steel, glass fibre, plastic fibre, Nomex, cables and more tube shaped materials
• material supply spools up to K500 (1000)
• multi-strands from several supply cones
Machine specification
• power supply: 230 Volt AC, 50/60 Hz, 16 A
• 2 servo motors
• net weight: 220 kg
• machine size approx.: 2700 x 900 mm
Machine consisting of
• 1 machine base with servo motor for pitch drive, servomotor for winding head drive up to 6000 RPM
• plexiglass security cover
• 1 winding nozzle and one set of flyer arms
• 1 PLC controller with 10.4“ touch screen
• 1 signal lamp for operation status
• memory capacity of several 100 programmes
• interface for PC
Programming capability – programmable winding data
• production quantity (no. of products)
• winding material Ohm Value
• no. of lengths with independent pitch
• distance per length
• pitch of turns per length
Programmable machine functions
• auto control of winding speed (acceleration, deceleration)
• auto control of winding pitch
• auto control of wire tension (electromagnetic)
• auto control of speed adjustment when pitch changes
• auto Ohm control when resistance controller is used
• auto carrier material brake control
• auto winding material brake control
Production data display
• current program no. and length no.
• current winding speed (in RPM)
• current winding pitch (mm)
• current wire tension value (in %)
• current Ohm control (in %)
• current production quantity
• programmed quantity reached
